LogoFORGE

Numbers That
Hold Pressure.

0+

Linear Feet Installed

Across hospitals, federal plants & process facilities

0.0%

First X-Ray Pass Rate

Certified weld quality on every butt weld

$0.0M

Avg. Project Value

Mechanical & process piping scopes

0

Years in the Field

Union pipefitters, foremen & QC leads

Mechanical room with precision pipework

How We
Do the Work.

Most contractors hide the process. We document every phase — from spool drawings to closeout packages — because the methodology is what separates a crew you call back from a crew you call out.

Phase 01
Engineering & Fit-Up
01
Engineering drawings and pipe fit-up documentation with gap gauges on steel pipe
Raw Reality

Isometric Spools & Fit-Up Documentation

Every spool is issued from an approved isometric. Fit-up photos capture gap gauges, root-pass temp sticks, and joint prep before any arc is struck. Nothing gets buried in insulation without a photo log entry.

ISO DrawingsGap Gauge PhotosPre-Heat RecordsWPS Compliance
Fabricated steel pipe headers staged and ready for hydrostatic pressure testing
Finished Result

Fabricated Headers — Ready for Hydro

Completed carbon steel headers with full penetration welds, visual-inspected, and staged for hydrostatic test. Every weld marked, every joint numbered back to the spool sheet.

100% VT CompleteSpool MarkedHydro StagedRT Submitted
Phase 02
QA/QC & Pressure Testing
02
Pressure testing equipment with gauges and chart recorder for pipe system hydrostatic test
Raw Reality

Hydrostatic Test Rigs & Pressure Charts

Pressure charts are generated in real time, signed by the QC lead, and filed against the system test package. No verbal sign-offs. Every test has a strip chart, a witness signature, and a hold point release.

Strip Chart RecordsQC Witness Sign-OffHold Point ReleaseSystem Test Package
Completed pipe system with certified welds, labeled and ready for insulation
Finished Result

Certified Systems — First-Pass X-Ray

97.6% of butt welds pass radiographic examination on the first attempt. Rejected welds are cut out, re-welded, and re-shot — never ground or cosmetically repaired. The paper trail is clean.

97.6% First-Pass RTASME B31.1 / B31.3NDE Reports FiledZero Cosmetic Repairs
Phase 03
Insulation & Closeout
03
Pipe riser with valve tags and labels before insulation installation
Raw Reality

Labeled Risers & As-Built Redlines

Before any insulation goes on, every valve is tagged to the valve schedule, every support is torqued and documented, and the as-built redlines are updated. The owner gets a closeout package that matches what is in the wall.

Valve Schedule TagsSupport Torque RecordsAs-Built RedlinesCloseout Package
Fully commissioned mechanical room with color-coded insulated pipe mains, labeled valves, and plumb supports
Finished Result

Commissioned Mechanical Room — Zero Punch List

Insulated mains with color-coded jacket bands, flow-direction arrows, and system designations facing the aisle. Every hanger plumb. Every label readable from the floor. The commissioning agent walks out with nothing to write.

Color-Coded JacketsFlow Direction MarkedZero Punch List ItemsO&M Docs Delivered

Paper Trail
as Clean as the Work.

ASME B31.1 Power PipingASME B31.3 Process PipingASSE 6010 Medical GasHDPE Fusion CertifiedDavis-Bacon CompliantOSHA 30 — All ForemenAWS D1.1 Structural WeldCWI Inspection Available

Every crew member carries their certifications current. Foremen hold OSHA 30. QC leads are CWI-qualified or work under a registered CWI on every ASME code job. Your owner rep will not find a gap in our documentation.

340K+

Linear Feet Installed

97.6%

First-Pass X-Ray Rate

$2.4M

Avg. Project Value

18 Yrs

Field Experience

0

Punch List Carry-Overs

100%

Closeout Package Delivery

Let's Talk
Crew Availability.

Serious about mobilizing a crew? Fill out the form below. We respond within one business day with availability, crew composition, and relevant project references.

Mobilization Inquiry

Capability Statement

Not ready to commit? Download our two-page capability statement — project history, certifications, crew composition, and references in a format your estimating team can drop straight into a bid package.

Direct Contact

Office

(312) 555-0182

Email

crew@forgemech.com

Base

Chicago, IL — Regional

Response within 24 hours. We do not use sales automation. Your inquiry goes directly to the field superintendent.